[大标题] Award Category (Bold category): Process/Product/Service/Solution [项目名称] Wujiang Green Painting Sustainability Goals [其他信息] - 是否提名其他卓越奖项? No - 公开传达项目是否会意外暴露知识产权、员工、客户或商业合作伙伴的个人数据,或危及信息安全?若是,请解释。 [项目信息] - Employee Health & Safety • Safest painting line • Zero work-related injuries • Zero fire accidents - Operations Energy & Emissions • Low-energy consumption painting line • Low emission painting line • 56% utilization of renewable energy sources • 14% reduction in greenhouse gases (GHG) per unit per year • 5% yearly energy reduction per unit goal - Operations Water • Low-water consumption painting line • 5% reduction in water consumption per year • Zero water usage in operations by 2025 - Operations Waste • Low-waste generation painting line • 98% utilization of raw materials • 90% recovery rate for auxiliary materials • 98% utilization of recycled waste materials - Innovation • Digital management methods • Encouraging sustainability-focused projects [业务影响] - Safety: Zero recordable injury frequency (RIF), zero equipment accidents, and zero environmental compliance issues. - Sustainability: Sets the standard for a stable, clean, automated, and digitalized painting process, reducing negative impacts on the community. - Quality: Year-to-date first pass paint rate is 93% with no customer complaints. - AoS: Fully compliant with government recommended painting processes and an efficient supply base. - Cost advantage: Painting costs are 40% lower than PF price, resulting in significant savings. [环境影响] - Paint powder coating contains no volatile organic compounds (VOCs). - Improved cycle time, increased loading density, reduced GHG emissions, saved electric power, reduced water usage, increased material recycling, and reduced landfill waste. [社会影响] - Introduced environmental, social, and governance (ESG) concepts. - Organized activities and training on sustainable development. - Participated in community clean-up activities and charitable initiatives. [利益相关者参与] - Acceptance of labor reduction and maximum capacity achievement. - Collaboration to increase capacity and improve first pass yield. - Optimized production plan and team cooperation on robot debugging. [创新/创造力] - Patent applications for smart pre-treatment system shot blasting and loading & unloading system safety design. - Automation & Digitalization: Unmanned robot painting and pre-treatment, vertical hanging design, fully digitalized control system. - Flexible production management: Staggered hourly attendance, improved working time and production capacity. [其他人的示例/复制机会] - Processes, automation, and digitalization have been well-received by sister facilities, with numerous best practice shares and visits to global teams. [积极/具有远见] - Continuing the sustainable manufacturing journey with 17 projects in 2023, aiming to become a world-class "dark factory" by 2025.